SOP-004: Centrifuge Stability Testing

Standard Operating Procedure for Rapid Emulsion Stability Screening

Document ID: SOP-004

Version: 1.0

Effective Date: ___________

1. Purpose

This procedure establishes the protocol for using centrifugal force to rapidly screen emulsion stability. Centrifuge testing accelerates gravitational separation to predict long-term phase behavior.

2. Scope

This SOP applies to emulsion-based cosmetics during development for rapid prototype screening. Centrifuge testing supplements but does not replace real-time or accelerated stability testing.

3. Test Conditions

ParameterStandard ConditionNotes
Speed3,000-5,000 RPMHigher RPM = more stress
Duration15-30 minutesLonger = more stress
TemperatureRoom temperature (20-25°C)Unless otherwise specified
Sample Volume10-15 mL typicalUse appropriate tubes

4. Equipment Requirements

Safety Warning: Never operate a centrifuge with unbalanced loads. Always use matched pairs of tubes with equal weights. Imbalanced centrifuges can cause injury and equipment damage.

5. Procedure

  1. Document initial appearance of product before testing
  2. Transfer sample to appropriate centrifuge tube (fill to recommended level)
  3. Prepare a counterweight tube with equal mass (water or second sample)
  4. Place tubes in opposing positions in centrifuge rotor
  5. Set RPM and timer according to test conditions
  6. Start centrifuge and allow to reach target speed
  7. After completion, allow rotor to stop completely before opening
  8. Carefully remove tubes without disturbing contents
  9. Immediately observe and document separation patterns
  10. Test re-emulsification by gentle inversion or shaking

6. Interpretation

ObservationInterpretationAction
No visible separationStable emulsionPass - proceed to long-term testing
Slight creaming, re-emulsifies easilyMarginally stableConsider reformulation
Clear separation, requires vigorous mixingUnstableReformulate before further testing
Complete phase separationHighly unstableMajor reformulation required
Limitations: Centrifuge testing is a screening tool only. Passing centrifuge does not guarantee long-term stability. Failing centrifuge indicates the need for reformulation before investing in long-term studies.

Centrifuge Test Record Form

Product Name:
Batch/Lot Number:
Date of Test:
Centrifuge Model:
RPM Used:
Duration:_______ minutes
Temperature:_______ °C
Appearance Before:
Appearance After:
Separation Observed: ☐ None ☐ Slight ☐ Moderate ☐ Severe
Type of Separation: ☐ Creaming (oil rises) ☐ Sedimentation (particles sink) ☐ Both ☐ N/A
Re-emulsifies on Shaking: ☐ Yes, easily ☐ Yes, with effort ☐ Partially ☐ No
Pass/Fail: ☐ Pass ☐ Fail

Observations/Notes:

Recommendation:

Tested By:
Date: